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RōBEX Case Studies: Real-World Pick & Pack Fulfillment Systems

Robotic Layered Case Packer, 6 In/6 Out Robotic Palletizer with Stretch Wrapping, High-Speed Robotic Palletizer

Real-World Pick, Pack, & Palletizing Systems

With RōBEX, businesses of all sizes can streamline processes and increase productivity. Take a look at the case studies below for more details about how we automate, inspect, and integrate systems. Specifically, see how you can optimize your pick and pack fulfillment operations with RōBEX!

Robotic Palletizer with Stretch Wrapper
  • Sealed & open topped cases
  • 300+ SKUs – Smallest 14 x 10 x 10 – Largest 24 x 22 x 18

6 In / 6 Out Robotic Palletizer with Stretch Wrapping

The customer’s process required a number of manual operators and was unable to maintain staffing to meet production demands. Operations were also dealing with issues in ergonomics and safety.

  1. (6) Label Apply Device & Barcode Readers
  2. (6) 24V MDR Case Infeed Conveyor with Reject Diverts
  3. (6) Pre-palletize Barcode Read for Data Trackings
  4. (2) Robot Palletizer with Multi-Function EOAT Tools
  5. (4) Layer & Top Sheet Stacks
  6. (3) Slider Access Doors
  7. (6) CDLR Pallet Build Conveyors
  8. (1) Laser Position T-car, Traversing CDLR
  9. Manual Tray Forming / Side Load-In Position
  10. Stretch Wrapper (Hidden for NDA)
  11. Final Pallet Label Application
  12. (3) Pallet Infeed Conveyor Sets
  13. Robot Pallet Pick with Custom EOAT & Bottom Sheet Stack
  • (2) FANUC M410iC/315
  • FANUC M410iC/140H
  • Allen-Bradley Safety PLC
  • Allen-Bradley Panelview HMI
  • Schmersal Gate Switches
  • AXELENT Safety Fencing
  • Banner Photo Eye Sensors
  • CDLR Motorized Pallet Conveyors
  • MHS 24V Case Conveyors
  • (2) CASI Case Flippers

Overview

Overview

Design Gallery


Robotic Layered Case Packer
  • Plastic containers
  • 300+ different bottle sizes
  • Robotic case packer that fills boxes in a soldier packed format, neck up
  • Easy-to-use interface for adding bottle types
  • User inputs number of layers and bottle dimensions, system then automatically generates pattern and pack

The customer’s process required a number of manual operators and were dealing with issues in ergonomics and safety. Additionally, they were trying to reduce bag tearing – the robotics and EOAT design were designed to prevent this. Solutions in the past did not take this into account.

  1. Incoming Molded Bottle Vacuum Conveyor
  2. Leak Test, Pressure Measurement
  3. FANUC M200iD, Row Picking Robot & Vacuum EOAT
  4. FANUC M20iD/25, Layer Packing Robot & Vacuum EOAT
  5. Blower-Driven Vacuum Generation
  6. Pack Position
  7. Incoming Empty Case Conveyor
  8. Outgoing Packed Case Conveyor
  • FANUC M200iD
  • FANUC M20iD/25
  • Allen-Bradley Safety PLC
  • Allen-Bradley Panelview HMI
  • Fortress Keyed Entry Gate Switches
  • AXELENT Safety Fencing
  • Banner Photo Eye Sensors
  • Alliance Industrial Vacuum Conveyor
  • Hand Crank Height Adjustment

Overview

Overview

Design Gallery


High-Speed Robotic Palletizer
  • Boxes of Oil Quarts
  • 6 Different SKUs

Robotic Palletizer System Stacking 40 Cases / Minute

The customer was implementing a new line requiring automation to make the stacking rate their process required.

  1. Stack of Empty Pallets
  2. Line Shaft Dual Infeed Conveyor
  3. Crowding Mechanism Robotic Pick Location
  4. FANUC M410iC/315 Robot with Joulin Zoned Vacuum EOAT
  5. Palletize Position
  • FANUC M410iC/315
  • Allen-Bradley Safety PLC
  • Allen-Bradley Panelview HMI
  • Schmersal Entry Gate Switches
  • AXELENT Safety Fencing
  • Banner Photo Eye Sensors
  • MHS Line Shaft Dual-Infeed Conveyor

Overview

Overview

Design Gallery


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  • +1.734.432.5055

  • 1745 Indian Wood Cr, Suite 210 Maumee, OH 43537

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Maumee, OH 43537

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