RōBEX Case Studies: Real-World Pick & Pack Fulfillment Systems

Robotic Layered Case Packer, 6 In/6 Out Robotic Palletizer with Stretch Wrapping, High-Speed Robotic Palletizer

Real-World Pick, Pack, & Palletizing Systems

With RōBEX, businesses of all sizes can streamline processes and increase productivity. Take a look at the case studies below for more details about how we automate, inspect, and integrate systems. Specifically, see how you can optimize your pick and pack fulfillment operations with RōBEX!

Robotic Palletizer with Stretch Wrapper
Robotic Layered Case Packer
High-Speed Robotic Palletizer

Robotic Palletizer with Stretch Wrapper

Sealed & open topped cases
300+ SKUs – Smallest 14 x 10 x 10 – Largest 24 x 22 x 18

6 In / 6 Out Robotic Palletizer with Stretch Wrapping

The customer’s process required a number of manual operators and was unable to maintain staffing to meet production demands. Operations were also dealing with issues in ergonomics and safety.

(6) Label Apply Device & Barcode Readers
(6) 24V MDR Case Infeed Conveyor with Reject Diverts
(6) Pre-palletize Barcode Read for Data Trackings
(2) Robot Palletizer with Multi-Function EOAT Tools
(4) Layer & Top Sheet Stacks
(3) Slider Access Doors
(6) CDLR Pallet Build Conveyors
(1) Laser Position T-car, Traversing CDLR
Manual Tray Forming / Side Load-In Position
Stretch Wrapper (Hidden for NDA)
Final Pallet Label Application
(3) Pallet Infeed Conveyor Sets
Robot Pallet Pick with Custom EOAT & Bottom Sheet Stack

(2) FANUC M410iC/315
FANUC M410iC/140H
Allen-Bradley Safety PLC
Allen-Bradley Panelview HMI
Schmersal Gate Switches
AXELENT Safety Fencing
Banner Photo Eye Sensors
CDLR Motorized Pallet Conveyors
MHS 24V Case Conveyors
(2) CASI Case Flippers

Overview

Design Gallery

Robotic Layered Case Packer

Plastic containers
300+ different bottle sizes

Robotic case packer that fills boxes in a soldier packed format, neck up
Easy-to-use interface for adding bottle types
User inputs number of layers and bottle dimensions, system then automatically generates pattern and pack

The customer’s process required a number of manual operators and were dealing with issues in ergonomics and safety. Additionally, they were trying to reduce bag tearing – the robotics and EOAT design were designed to prevent this. Solutions in the past did not take this into account.